Industrial Grade Excellence
Stainless Steel Wire Mesh Filter Cartridge Manufacturer, SS Mesh Filter Elements Supplier India
VVIOK Industry is a premier manufacturer of high-precision industrial filtration systems in Ahmedabad, Gujarat, specializing in the design and fabrication of heavy-duty Stainless Steel Wire Mesh Filter Cartridge solutions. Precision-woven from certified AISI 304, 316, and 316L stainless steel alloys, each stainless steel mesh filter cartridge provides reliable surface and depth filtration across high-temperature fluids, polymer melts, hydraulic oils, corrosive chemicals, and culinary steam lines. Built without chemical adhesives, binders, or plasticizers, our all-welded metallic construction ensures zero media migration and complete chemical inertness under operating temperatures exceeding 300°C.
Whether engineered as a pleated high-surface area configuration or a robust cylindrical sleeve with perforated inner core support, each wiremesh filter cartridge delivers high flow rates with remarkably low initial pressure drop. Available in plain square weave, twilled weave, and Dutch twilled weaves down to 1 micron, our versatile stainless steel filter cartridge assemblies effectively capture particulate contaminants while offering exceptional collapse resistance up to 25 bar.
Beyond single-use disposable media, investing in an industrial stainless steel filter element guarantees substantial operational longevity. Every washable metal filter element produced at our facility can be repeatedly regenerated via ultrasonic bath cavitation, chemical solvent cleaning, or high-pressure reverse liquid and gas backflushing without compromising pore geometry. Supported by standard Double Open End (DOE) or sanitary Code 7 (226 bayonet) connections, VVIOK Industry supplies globally certified wire mesh filtration solutions tailored to your exact industrial specifications.
Core Performance Features
Precision-engineered Stainless Steel Wire Mesh Filter Cartridge manufactured from premium AISI 316L/304 stainless steel
Available in pleated or cylindrical formats, each stainless steel mesh filter cartridge provides up to 300% greater filtration area
Heavy-duty wiremesh filter cartridge withstanding operating temperatures up to 300°C and differential pressures up to 25 bar
All-welded stainless steel filter cartridge construction eliminating glues, binders, and media shedding in critical applications
Washable and regenerable stainless steel filter element delivering low lifecycle costs through repeated ultrasonic or backwash cleaning
Robust metal filter element architecture providing exact aperture geometry from 1 µm to 500 µm across plain and Dutch weaves
Broad adapter selection including DOE, Code 7 (226 Bayonet), Code 3 (222 Flat), and threaded BSP/NPT fittings
Comprehensive Engineering Specifications for Stainless Steel Wire Mesh Filter Cartridges:
1. Metallurgy, Weave Types & Construction:
• Filter Media Alloys: Certified AISI 304, AISI 316, and AISI 316L Stainless Steel (Optional Monel, Inconel, and Hastelloy on request)
• Weave Geometries: Plain Square Weave (10 µm to 500 µm), Twilled Weave, Plain Dutch Weave (10 µm to 100 µm), and Twilled Dutch Weave (1 µm to 25 µm)
• Fabrication Method: TIG / Plasma all-welded seam longitudinal bonding; 100% free of resins, adhesives, glues, or lead solders
• Element Geometries: Pleated construction (for up to 300% expanded surface filtration area) or heavy-gauge Cylindrical Wrap on perforated SS center core
2. Retention Ratings & Hydraulic Performance:
• Micron Retention Range: 1 µm, 2 µm, 5 µm, 10 µm, 20 µm, 25 µm, 40 µm, 50 µm, 75 µm, 100 µm, 150 µm, 250 µm, and up to 500 µm
• Filtration Surface Area: 0.15 m² per 10" (Cylindrical) / 0.45 m² to 0.65 m² per 10" (Pleated configuration)
• Flow Rates: Ultra-low differential pressure drop (ΔP < 0.1 bar initial across clean liquid service) with superior high-flow permeability
3. Temperature & Pressure Limits:
• Continuous Operating Temperature: Up to 300°C with standard elastomeric seals; up to 500°C with copper/metal crush gasket configurations
• Maximum Differential Collapse Pressure: Up to 25 bar (360 psi) for supported cylindrical/pleated elements; heavy-duty reinforced cores up to 50 bar
• Recommended Regeneration Cleaning ΔP: 1.2 to 1.8 bar (17 to 26 psi)
4. Dimensions & End Connection Fittings:
• Standard Lengths: 5" (127 mm), 10" (254 mm), 20" (508 mm), 30" (762 mm), 40" (1016 mm) (Custom lengths up to 60" seamless welded)
• Standard Outer Diameters (OD): 60 mm (2.36"), 65 mm (2.5"), and large-format 150 mm (6") high-flow elements
• End Cap Adapters: Double Open End (DOE) flat with flat gaskets; Single Open End (SOE) Code 7 (226 bayonet with 2 locking tabs & fin/spear), Code 3 (222 O-ring with flat closed cap), Code 8 (222 with spear); Threaded male/female fittings (1/2" NPT, 3/4" BSP, 1" NPT, M20, M30)
• Gasket & O-Ring Options: Viton (FKM), PTFE, Silicone, EPDM, Nitrile (Buna-N), and pure copper crush rings for high-temperature service
5. Cleaning & Regeneration Protocols:
• Backwash Regeneration: Forward/reverse fluid or high-pressure gas backflushing
• Ultrasonic Agitation: Immersion in hot alkaline or acid ultrasonic baths to loosen lodged particulate
• Chemical Soaking: Compatible with caustic soda, nitric acid, phosphoric acid, and aggressive industrial organic solvents
